Revolutionizing Mattress Production: The CNC Side Push Spring Mattress Bed Net Production Line
Introduction
The CNC Side Push Spring Mattress Bed Net Production Line (Model NOBO-ZD-100S) represents a technological leap in mattress manufacturing. Engineered for precision and efficiency, this fully automated system transforms raw wire into finished Bonell spring bed nets with minimal human intervention. Leveraging advanced Semi EtherCAT Servo Control technology, it eliminates traditional mechanical cam systems, offering unprecedented flexibility for modern mattress production facilities.
Core Capabilities
1. High-Speed Spring Formation
Output: 80–90 springs/minute
Daily Production: 65–90 bed nets (1800×2000mm) per 8-hour shift
Spring Dimensions:
Wire Diameter: 1.9–2.4mm
End Ring Diameter: 65–90mm
Height: 80–200mm (customizable)
Convolutions: 4–7 turns
2. Intelligent Automation System
Touchscreen Control: Adjust all spring parameters (diameter, height, pitch) digitally without mechanical recalibration
Directional Flexibility: Three knot-orientation options:
Uniform direction
Alternating knot-to-knot
Paired positive/negative orientation
Integrated Assembly: Simultaneous top/bottom assembly with auto-cutting/clamping of 1.3–1.6mm assembly wires
3. Precision Engineering
Maximum Work Width: 2,000mm
Spring Alignment: Automated side-push feeding system ensures perfect linear arrangement
Heat Treatment: Integrated thermal processing for spring durability
Technical Specifications
| Parameter | Value | |-------------------------|--------------------------------| | Power Supply | 3-phase 380V/50Hz, 20kW | | Machine Weight | 5,500 kg | | Dimensions (L×W×H) | 9000×4500×2100mm | | Bed Net Height Range| 80–180mm | | Fixture Compatibility| 7 series (55–90mm end rings) |
Fixture Series & Spring Density (for 1.8m width):
55–56mm: 29 rows
60–65mm: 27 rows
65–70mm: 24 rows
65–73mm: 22 rows
75–82mm: 19 rows
82–90mm: 18 rows
Operational Advantages
Zero Mechanical Recalibration: Digital parameter adjustments reduce downtime by 70%
Remote Diagnostics: Real-time network monitoring and error resolution
Material Efficiency: Precision wire usage minimizes waste
Customization Ready: Supports non-standard spring dimensions and configurations
Industry Applications
Ideal for mattress manufacturers requiring:
High-volume production of Bonell spring systems
Rapid product changeovers between designs
Consistent quality control in bulk orders
Custom bed net configurations for specialty markets
Production and assembly of mattress spring equipment and automatic mattress spring bed net production line
In good order Mattress spring equipment for assembly is being produced
In good order Mattress spring equipment for assembly is being produced
It is mainly used for the production and assembly of mattress pocket spring bed net production line
It is mainly used for the production and assembly of Conjoined Coiling Machine.
It is mainly used for the production and assembly of Mattress Spring Assembling Machine.
Most of the parts of the mattress machine are processed through this workshop before entering the assembly link
Mattress machine parts storage warehouse, the production of good machines will be stored in this warehouse
Mattress machine parts storage warehouse, the production of good machines will be stored in this warehouse
On the second floor of the factory, there are various offices, reception rooms, accessories sales office and innovation research and development office
On the second floor of the factory, there are various offices, reception rooms, accessories sales office and innovation research and development office
The main function is to develop new (innovative) mattress equipment products and optimize the technical support of existing mattress equipment products under the leadership of the senior team according to the development strategy of the factory.
Good idea
Customer provides the mattress factory area and daily output, and we help to work out the plan
Developed & Produced
Carry out R&D and production assembly according to the mattress production line plan
Machine details and freight charges
We will make a professional report, which includes the detailed parameters of the machine, the quotation and the approximate amount of freight, which will be changed according to the customer's demand.
Machine advantages and comparison
We will provide machine pictures and videos, you can watch the machine operation through video chat at any time, so that customers can better observe.
We will inform customers of the advantages of our machines and the comparison with peers, so that customers can make better choices, rather than blindly promote.
Machine progress and report
We can report the machine production progress for customers at any time, take photos and video, and also directly video chat.
Technical support and training
The sales service team will provide customers with technical support and training. Whether it is the installation, commissioning or daily use of the product, the sales service team will respond in time and provide solutions. At the same time, the in-sales service team will also provide relevant training for customers to help them better use and maintain the products.
Video of machine spring parameters
When the machine is ready to adjust the parameters, we will shoot a video and send it to the customer with subtitles. We will also send the machine instructions.
The equipment or production line will be shipped after customer inspection and satisfaction.24H Online Service.
